Fusion 360 Integrated CAD/CAM/CNC: Make an Assembly Wallet

Engineering, Industrial Design, Maker, Manufacturing, Product Design, STEAM, Sustainability
Level
Beginner
Software
Fusion 360
Time
Multi-week
In this course, students create an assembly wallet for an online retailer whose research shows a declining use of paper money by Generation Z young people. They also saw a trend in DIY minimalist wallets, indicating that Gen Z folks carry just a few credit cards. IMPACT.Design has recruited your...

Project Resources

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In this course, students create an assembly wallet for an online retailer whose research shows a declining use of paper money by Generation Z young people. They also saw a trend in DIY minimalist wallets, indicating that Gen Z folks carry just a few credit cards. IMPACT.Design has recruited your students and provided criteria to design and manufacture a minimalist wallet for Gen Z as a two-piece precision assembly with fasteners.

As a second challenge, students can use your newfound abilities to design a wallet for themselves and then compete in a design challenge with the whole class.

As a final challenge, students can explore one or more of the assignments created for this project. It’s a great opportunity to apply and refine skills and work towards becoming an Autodesk® Fusion 360™ Certified User.

After completing this course, you will be able to:
• Create two solid models from a single sketch
• Add a chamfer to both components
• Use the sketch constraints to reduce the need for dimensions
• Reduce redundant work by replicating features

 

Project resource download

Week 1: Project Overview

  • Week 1 project overview.zip 34.99 MB
  • PROJECT DATASETS.zip 24.14 MB

Week 2: CAD

  • 4_2_1_Assembly Wallet CAD Overview.pptx 15.16 MB
  • 4_2_8c_Lightweighting_introduction.pdf 478.37 KB PREVIEW
  • 4_2_0 Assembly Wallet CAD overview.mp4_.zip 8.03 MB
  • 4_2_2_Part Modeling 1.mp4_.zip 28.89 MB
  • 4_2_3_Part Modeling 2.mp4_.zip 26.08 MB
  • 4_2_4_Collaboration.mp4_.zip 15.04 MB
  • 4_2_5_Part Modeling 3.mp4_.zip 59.44 MB
  • 4_2_6_Part Modeling 4.mp4_.zip 18.57 MB
  • 4_2_7_Assembly.mp4_.zip 25.91 MB
  • 4_2_8_ Rendering.mp4_.zip 21.14 MB
  • 4_2_8a_Green Materials Selection.mp4_.zip 37.88 MB
  • 4_2_8b_Lightweighting_02.zip 80.26 MB
  • 4_2_9_2D drawing.mp4_.zip 22.37 MB

Week 3: CAM

  • 4_3_1_Assembly Wallet CAM Overview.pptx 11.68 MB
  • 4_3_2_Assembly Wallet CAM Overview.mp4_.zip 4.82 MB
  • 4_3_3_Data panel_Tool Library review.mp4_.zip 11.59 MB
  • 4_3_4_Set-up 1.mp4_.zip 5.4 MB
  • 4_3_5_Set-up 1 Toolpath 1.mp4_.zip 22.28 MB
  • 4_3_6_Set-up 1 Toolpath 2.mp4_.zip 10.1 MB
  • 4_3_7_Soft Jaws.mp4_.zip 39.71 MB
  • 4_3_8_Set-up 3.mp4_.zip 8.02 MB
  • 4_3_9_Set-up 3 Toolpaths.mp4_.zip 22.31 MB
  • 4_3_10_Set-up 4.mp4_.zip 6.89 MB
  • 4_3_11_Set-up 4 Toolpaths 1.mp4_.zip 11.56 MB
  • 4_3_12_Set-up 4 Toolpaths 2.mp4_.zip 18.75 MB
  • 4_3_13_Set-up Sheets Post Process.mp4_.zip 18.87 MB

Week 4: Manufacturing essentials

  • Week 4 process plan and cutting data.zip 9.66 MB

Week 5: CNC

  • 4_5_1_Assembly Wallet_CNC Overview.pptx 33.97 MB
  • 4_5_2_Assembly Wallet_CNC_Machine Power Up.mp4_.zip 73.47 MB
  • 4_5_3_Assembly Wallet_CNC_Installing Vise.mp4_.zip 65.26 MB
  • 4_5_4_Assembly Wallet_CNC_Indicating Vise.mp4_.zip 58.96 MB
  • 4_5_5_Assembly Wallet_CNC_Building solid holder_02.zip 28.01 MB
  • 4_5_6_Assembly Wallet_CNC_Building Albrecht Chuck.mp4_.zip 55.08 MB
  • 4_5_7_Assembly Wallet_CNC_Building ER Collet.mp4_.zip 48.51 MB
  • 4_5_8_Assembly Wallet_CNC_Installing soft jaws_02.zip 30.13 MB
  • 4_5_9_Assembly Wallet_CNC_cutting soft jaws_02.zip 35.12 MB
  • 4_5_10_Assembly Wallet_CNC_Work Offsets_02.zip 53.69 MB
  • 4_5_11_Assembly Wallet_CNC_Tool Length Offsets_02.zip 44.47 MB
  • 4_5_12_Assembly Wallet_CNC_Loading NC Program.mp4_.zip 43.79 MB
  • 4_5_13_Dry Run NC program_02.zip 35.81 MB
  • 4_5_14_Assembly Wallet_CNC_Run OP 1 NC program_02.zip 36.39 MB
  • 4_5_15_Assembly Wallet_CNC_Cutting soft jaws for op 2_02.zip 52.43 MB

Week 6: First article inspection

  • Week 6 First Article inspection overview and sheets.zip 4.54 MB

Week 7: Assessment

  • 4_7_1_Assembly Wallet_Assessment.docx 24.6 KB

Week 8: Assignments

  • 4_8_1_Assembly Wallet Assignments Overview.pptx 11.44 MB
  • 4_8_2_Assembly Wallet Assignments Resources.zip 5.56 MB